7123B
BUTELINE HOT & COLD WATER SYSTEM
1
GENERAL

 

This section relates to the New Zealand manufactured Buteline Hot and Cold Water System, from the network utility supply authority water main to designated points and appliances, the installation of hot water heating appliances, distributing piped hot water and the installation of isolating valves.

1.1
RELATED WORK

Refer to 7150 SANITARY FIXTURES, TAPWARE & ACCESSORIES for tapware supply.

Documents
1.2
DOCUMENTS

Refer to the general section 1233 REFERENCED DOCUMENTS.  The following documents are specifically referred to in this section:

NZBC B2/AS1

Durability

NZBC G4/AS1

Ventilation

NZBC G11/AS1

Gas as an energy source

NZBC G12/AS1

Water supplies

NZBC G12/AS3

Water supplies

NZBC H1/AS1-AS2

Energy efficiency

AS 2345

Dezincafication resistance of copper alloys

AS/NZS 2642.1

Polybutylene pipe fittings - Polybutylene (PB) pipe extrusion compounds

AS/NZS 2642.2

Polybutylene pipe fittings - Polybutylene (PB) pipe for hot and cold water applications

AS/NZS 2642.3

Polybutylene pipe fittings - Mechanical jointing fittings for use with polybutylene (PB) pipes for hot and cold water applications

AS/NZS 2845.1

Water supply - Backflow prevention devices - Materials, design and performance requirements

AS/NZS 3500.1

Plumbing and Drainage - Water services

AS/NZS 3500.4

Plumbing and Drainage - Heated water services

AS 4032.2

Water supply - Valves for the control of heated water supply temperatures - Tempering valves and end-of-line temperature actuated devices

NZS 4305

Energy efficiency - domestic type hot water systems

NZS 4602

Low pressure copper thermal storage electric water heaters

NZS 4606.1

Storage water heaters. General requirements

NZS 4606.2

Storage water heaters. Specific requirements for water heaters with single shells.

NZS 4606.3

Storage water heaters - Specific requirements for water heaters with composite shells

NZS 4607

Installation of thermal storage electric water heaters: valve vented systems

NZS 4617

Tempering (3-port mixing) valves

AS/NZS 5601.1

Gas installations - general installations

NZS 7602

Polyethylene pipe (Type 5) for cold water services

Gas (Safety and Measurement) Regulations 2010

Plumbers, Gasfitters and Drainlayers Act 2006

1.3
MANUFACTURER DOCUMENTS

Manufacturer and supplier documents relating to work in this section are:

MBIE (DBH) Certificate of Accreditation 94/005B Buteline Polybutylene Pipe System

Buteline Plumbers technical and installation manual

 

Copies of the above literature are available from Buteline

Web:

www.buteline.com

Email:

paul.carrington@buteline.com

Telephone:

0-9-273 5800

Facsimile:

0-9-273 5808

Warranties
1.4
WARRANTY

Warrant this work under normal environmental and use conditions against failure of materials and execution.

 

Warranty period:

2 years

 

Refer to the general section for the required form of 1237WA WARRANTY AGREEMENT and details of when completed warranty must be submitted.

1.5
WARRANTY - MANUFACTURER/SUPPLIER

Provide a Buteline materials warranty in the suppliers standard form.

Warranty period:

25 years

Requirements
1.6
NO SUBSTITUTIONS

Substitutions are not permitted to any specified Buteline product or component, or associated Buteline products, components or accessories.

1.7
QUALIFICATIONS

Refer to 1270 CONSTRUCTION for requirements relating to qualifications.

Registered plumbers to be experienced competent workers, familiar with the materials and the techniques specified.  Carry out all work under the direct supervision of a certifying plumber under the Plumbers, Gasfitters and Drainlayers Act 2006.

1.8
PIPEWORK LAYOUTS

~

1.9
INFORMATION FOR OPERATION AND MAINTENANCE

Supply maintenance information to requirements set out in the 1239 OPERATION & MAINTENANCE section.

1.10
HOT WATER TEMPERATURES

To NZBC G12/AS1,6.14

 

Storage water heaters to store water at not less than 60ºC.

 

Hot water piping system, with temperature controls where necessary (tempering valve etc), to provide water at the outlet at the following temperatures:

 

For personal hygiene fixtures (showers, baths, wash hand basins etc) temperatures to be close to but not to exceed:

  • 45ºC - for early child hood centres, schools, elderly facilities, hospitals, psychiatric or disabled institutions.
  • 50ºC - for personal hygiene fixtures in all other buildings.

 

For non-personal hygiene fixtures (kitchen sinks and equipment, laundry tubs, cleaners sinks,industrial fixtures etc) temperatures are:

  • Unrestricted - direct from water heater, approx. 60°C, must be less than 65°C (for kitchen sinks and equipment, laundry tubs, cleaners sinks etc) - in all buildings.
  • Unrestricted - direct from water heater not tempered (for industrial fixtures and specific items etc) - in all buildings.

 

This clause excludes boiling units.

Performance
1.11
TESTING

Confirm the timing before carrying out any tests.  Supply potable water and the apparatus needed.

 

Slowly fill service pipes with water to exclude air.  Test to either NZBC G12/AS1, 7.6.1a, 1500 kpa for period not less than 15 minutes or to AS/NZS 3500.1 as modified to NZBC G12/AS3,, section 17.3.1 Hydrostatic test, 1500 kpa for period not less than 30 minutes.  Ensure there is no measurable loss of pressure.  Slowly fill distribution pipes with water to exclude air.  Ensure that with draw-off taps closed the system must remain water-tight.

1.12
GAS CERTIFICATE OF COMPLIANCE

Provide a Certificate of Compliance (CoC) as required by the Gas (Safety and Measurement) Regulations 2010 to the owner, and when required provide a copy to the energy supplier before connection.

1.13
GAS SAFETY CERTIFICATION

Provide a Gas Safety Certificate (GSC) as required by the Gas (Safety and Measurement) Regulations 2010 and provide a copy to the owner and when required the BCA.  To be provided at completion of the work, prior to Practical Completion.

1.14
GAS APPLIANCE COMPLIANCE

Supplier to provide a Supplier Declaration of Compliance (SDoC) in accordance with the requirements of the Gas (Safety and Measurement) Regulations 2010.

2
PRODUCTS
Materials
2.1
POLYBUTENE-1 PIPE

Buteline Polybutene-1 tubing to AS/NZS 2642.1, AS/NZS 2642.2 and AS/NZS 2642.3 complete with fittings and accessories brand-matched with 50 year durability to NZBC B2/AS1, table 1 and NZBC G12/AS1, table1, with MBIE (DBH) Certificate of Accreditation 94/005B for both residential and commercial applications.

2.2
POLYBUTENE-1 LILAC PIPE

Buteline Polybutene-1 lilac tubing to AS/NZS 2642.2 for use in non potable water supply systems.

2.3
POLYBUTENE-1 GREEN PIPE

Buteline Polybutene-1 green tubing  to AS/NZS 2642.2 for use in rainwater systems.

2.4
DE-ZINCIFICATION RESISTANT WATER SUPPLY SYSTEM COMPONENTS

All copper alloy components to comply with G12/AS1 clause 2.2.3 and AS 2345.

2.5
WATER METER

To the requirements of the network utility operator.

2.6
ADJUSTABLE WALL ELBOW

Buteline Bute-1 adjustable wall elbow with 4 way fixing clamp.

2.7
VALVES

Pressure reducing or limiting valve, filter, non-return valve, cold water expansion valve, pressure relief or temperature valve, pressure relief valve and isolating valves to NZBC G12/AS1: Water supplies.

2.8
INSULATION

Pre-formed pipe sections complete with bends and fittings, with fixing tape to the manufacturer's requirements, NZBC H1/AS1-AS2 and AS/NZS 3500.4.

2.9
TEMPERING VALVE

Tempering valve to NZS 4617 or AS 4032.2 to NZBC G12/AS1.

2.10
HOT WATER SAFETY SYSTEM

Buteline AquaFuse hot water safety monitor to NZS 4617 to NZBC G12/AS1 and manufacturer requirements.

2.11
BACKFLOW PREVENTION DEVICES

Provide backflow prevention devices to AS/NZS 2845.1 where it is possible for water or contaminants to backflow into potable water supply.  Refer to NZBC G12 /AS1, 3.4 Backflow protection, 3.5 Containment Backflow protection, table 2, Selection of Backflow Prevention and table 2A Containment Backflow Protection.

2.12
EXPANSION VESSEL

Expansion vessel to NZBC G12/AS, 6.6.7 Expansion Vessels or AS/NZS 3500.4 5.9 Valves and expansion vessels.

Materials - hot water heating appliances
2.13
ELECTRIC HOT WATER CYLINDER, MAINS PRESSURE

To NZS 4305, NZS 4606.1, NZS 4606.2 and NZS 4606.3, electric thermal storage cylinder, insulated and complete with required fittings.

2.14
ELECTRIC HOT WATER CYLINDER, LOW PRESSURE

To NZS 4305 and NZS 4602, electric low pressure, copper, thermal storage cylinder insulated and complete with pressure reducing valve and required fittings.

2.15
ELECTRIC HOT WATER CYLINDER, UNDER-SINK, LOW PRESSURE

To NZS 4305 and NZS 4602, electric, low pressure, copper thermal storage cylinder insulated and complete with required fittings.

2.16
ELECTRIC HOT WATER HEATER, INSTANTANEOUS TYPE

Instantaneous flow unit complete with required fittings to AS/NZS 60335.2.35.

2.17
ELECTRIC BOILING CYLINDER, WALL MOUNTED

Wall-mounted boiling water heater in pre-finished cabinet, complete with tap draw off.

2.18
GAS HOT WATER HEATER, STORAGE TYPE

Insulated cylinder to NZS 4305 and Gas (Safety and Measurement) Regulations with an integral gas burner and flue.

2.19
GAS HOT WATER HEATER, CONTINUOUS FLOW TYPE

Continuous flow unit with an integral gas burner and flue to Gas (Safety and Measurement) Regulations..

2.20
HEAT PUMP WATER HEATER - INTEGRAL SYSTEM

Heat pump water heating system, with insulated storage cylinder and compressor/condenser/evaporator, complete with required fittings.

2.21
HEAT PUMP WATER HEATER - SPLIT SYSTEM

Heat pump water heating system, with insulated storage cylinder and separate compressor/condenser/evaporator, complete with required fittings. With flow and return pipe work for water between cylinder and heat pump.  Insulated exposed flow and return pipe work.

Components
2.22
JOINTING COMPONENTS

Buteline manufactured jointing components made from either premium grade custom thermo polymer or DR Brass designed for use with Buteline Polybutene-1 pipe.

2.23
PROTECTIVE TAPE

Plasticised PVC tape or similar for protection of jointing components for underground installations.

Accessories
2.24
FIRE STOPPING SYSTEMS

For sealing around pipe penetration through fire walls and floors use singularly or combinations of the following:

  • Gunnable inorganic or silicone elastomer sealant, packed to maintain the specified fire resistance rating of the floor or wall.
  • Two-part silicone foam elastomer sealant, packed to maintain the specified fire resistance rating of the floor or wall.
  • Fire wrap containing intumescent material used in conjunction with the selected sealer.
  • Fire collar with intumescent packing to maintain the specified fire resistant rating of the floor or wall.

Refer to SELECTIONS for requirements.

3
EXECUTION
Conditions
3.1
DELIVERY, STORAGE & HANDLING OF PRODUCTS

Refer to 1270 CONSTRUCTION for requirements relating to delivery, storage and handling of products.

3.2
ROUTINE MATTERS

Refer to 1250 TEMPORARY WORKS & SERVICES for protection requirements.

Refer to 1270 CONSTRUCTION for requirements relating to defective or damaged work, removal of protection and cleaning.

3.3
CORE HOLES AND SLEEVES

Review location and fit core holes and sleeves as needed throughout the structure in conjunction with the boxing, reinforcing and placing of concrete.  Strip core holes and make good after installation of pipework.

3.4
CONCEAL

Conceal pipework within the fabric of the building unless detailed otherwise.  Satin finish chrome plate exposed work, complete with matching ferrule at the surface penetration.

3.5
THERMAL MOVEMENT

Accommodate movement in pipes resulting from temperature change by the layout of the pipe runs.  Sleeve through concrete or steel penetrations.

3.6
PIPE SIZE

Flow rates to each outlet to be no less than those given in NZBC G12/AS1, table 3, Acceptable flow rates to sanitary fixtures, with pipe size as determined in NZBC G12/AS1, table 4, Tempering valve and nominal pipe diameters.

3.7
EQUIPOTENTIAL BONDING METALLIC WATER SUPPLY PIPES

If it is an electrical requirement, before enclosing, ensure metallic water supply pipes and metallic sanitary fixtures are equipotential bonded (or at least conductor cable attached) to NZBC G12/AS1.

Application - jointing
3.8
JOINTING POLYBUTENE-1 PIPE

Aluminium clamped fitting to NZBC G12/AS1 and AS/NZS 2642, part 3.

Application - distribution systems
3.9
WATER SUPPLY CONNECTION

Arrange with the network utility operator for a connection to the water main and from there through a water meter and gate valve. Provide back flow prevention to NZBC G12/AS1.

3.10
COLD WATER INSTALLATION

From connection point, size the runs and branches to deliver the acceptable flow rate to NZBC G12/AS1, table 3, Acceptable flow rates to sanitary fixtures at each outlet.  Allow for the expected concurrent use of adjoining fixtures.  Lay out pipes in straight runs with support spacing to NZBC G12/AS1, table 9, Water supply  pipework support spacing firmly fixed and buffered to eliminate noise and hammer, with preformed tee-connection take-offs and branches, complete with necessary valves, fittings and insulation to hot water line where required.

Application isolating valves
3.11
BUILDING ISOLATING VALVE

Install an isolating valve in an accessible position at the point of entry to the building.

3.12
INSTALL ADDITIONAL ISOLATING VALVES - CONCEALED

Install additional isolating valves in an accessible and visually discrete position adjacent to or near by the specific fixture to allow for easy connection and operation.  When the building is divided into zones, ensure an isolating valve is installed in each zone.

3.13
IN LINE FILTER

Install an in line filter immediately adjacent to the main isolating valve at the point of entry to the building, in an accessible position to allow for easy cleaning.

Application - hot water systems
3.14
HOT WATER CYLINDER INSTALLATION GENERALLY

Install hot water cylinders complete to the manufacturer's requirements and to NZBC G12/AS1, 6.11, Water heater installation or AS 4607 for Valve-vented systems .

3.15
SEISMIC RESTRAINTS - GAS WATER HEATING APPLIANCES

Gas appliances to be restrained to manufacturer's requirements, NZBC G11/AS1 and AS/NZS 5601.1.

3.16
SEISMIC RESTRAINTS - NON-GAS WATER HEATING APPLIANCES

Non-gas (electric, wet-back, solar etc) water heating appliances to be restrained to manufacturer's requirements and NZBC G12/AS1, 6.11, Water Heater Installation.

3.17
INSTALL LOW PRESSURE UNDER-SINK HOT WATER CYLINDER

Install hot water cylinders complete to the manufacturer's requirements and to NZBC G12/AS1, 6.11 Water heater installation.  Connect to sink tap.

3.18
INSTALL ELECTRIC HOT WATER HEATER, INSTANTANEOUS TYPE

To AS/NZS 3500.4.

Install the unit to manufacturer's requirements, provide isolating valve on cold water feed.

3.19
INSTALL WALL-MOUNTED BOILING CYLINDER

Install to the cylinder manufacturer's stated requirements.  Locate where shown.

3.20
GAS HOT WATER HEATER INSTALLATION, STORAGE TYPE

Install complete with the necessary fittings to the manufacturer's requirements and in accordance with NZBC G12/AS1, 6.11 Water heater installation.  Install flue in accordance with the manufacturer's details and requirements and, AS/NZS 5601.1 (for internal or external appliances) or NZBC G4/AS1 (internal appliances).  Refer to section 7221 GAS APPLIANCES for installation of gas appliances.

3.21
GAS HOT WATER HEATER INSTALLATION, CONTINUOUS FLOW TYPE

Install complete with the necessary fittings to the manufacturer's requirements and in accordance with NZBC G12/AS1, 6.11, Water heater installation.  Install flue in accordance with the manufacturer's details and requirements and, AS/NZS 5601.1 (for internal or external appliances) or NZBC G4/AS1 (internal appliances).  Refer to section 7221 GAS APPLIANCES for installation of gas appliances.

3.22
INSTALL HEAT PUMP WATER HEATER - INTEGRAL SYSTEM

Install complete with the necessary fittings to the manufacturer's installation instructions.

3.23
INSTALL HEAT PUMP WATER HEATER - SPLIT SYSTEM

Install complete with the necessary fittings and pipe work, to the manufacturer's installation instructions.

3.24
HOT WATER PIPEWORK

Use a take-off spigot to give separate branches to each fitting, lay out pipes with support spacing to NZBC G12/AS1, table 7 Water supply pipework support spacing.  Fix firmly and buffer to eliminate noise and hammer, with preformed tee-connection take-offs and branches, and preformed bends, complete with all necessary valves and fittings.

Lag all pipes with rigid insulation to the manufacturer's requirements.

3.25
INSTALL STORAGE HOT WATER CYLINDER OVERFLOW TRAY

Install drained overflow tray to storage hot water cylinder to NZBC G12/AS1.

3.26
INSTALL TEMPERING VALVE

Install tempering valve with 1 metre minimum length of copper pipe from outlet of hot water cylinder and to manufacturer's instructions.

3.27
INSTALL TEMPERING VALVE WITH AQUAFUSE

Install tempering valve 1 metre minimum from outlet of hot water cylinder and to manufacturer's instructions.  Install preformed copper pipe 'T' supplied with AquaFuse kit from outlet of hot water cylinder to Buteline AquaFuse fitting connected to the Polybutene-1 piping.  Install to Buteline's instructions.

3.28
INSTALL EXPANSION VESSEL

Install expansion vessel to NZBC G12/AS, 6.6.7 Expansion Vessels or AS/NZS 3500.4, 5.9 Valves and expansion vessels.

Application - ring main system
3.29
RING MAIN SYSTEM

Design and install all pipework, fittings and associated accessories for a ring main system to NZBC G12/AS1 and the appropriate fitting manufacturer's specification

Application - fire stopping penetrations
3.30
FIRE STOPPING WORK

Make and prepare the penetration to suit fire stopping, and install fire stopping system around pipe to manufacturer's installation instructions.

Installation - tapware
3.31
INSTALLING APPLIANCE ISOLATING VALVES - CONCEALED

Install isolating valves for appliances in accessible positions.  Locate in adjacent cupboards and position to allow for easy connection and operation.

3.32
INSTALLING TAPWARE

Install tapware supplied under 7150 SANITARY FIXTURES, TAPWARE & ACCESSORIES.  Install in accordance with the manufacturer's requirements.

Completion
3.33
COMPLETION MATTERS

Refer to 1270 CONSTRUCTION for completion requirements and if required commissioning requirements.

4
SELECTIONS

Substitutions are not permitted to the following, unless stated otherwise.

Water main
4.1
BUTELINE WATER MAIN

Size:

PB 22 (18mm nominal internal bore)

4.2
POLYETHYLENE WATER MAIN

Size:

25mm outside diameter

Pipework
4.3
BUTELINE POLYBUTENE-1 PIPE WORK

Branch off take:

PB 18 (13mm nominal internal bore)

Branch main:

PB 22 (18mm nominal internal bore)

Main:

PB 28 (23mm nominal internal bore)

Insulation:

~ for hot water line

4.4
BUTELINE POLYBUTENE-1 LILAC PIPE WORK

Branch off take:

PB 18 (13mm nominal internal bore)

Branch main:

PB 22 (18mm nominal internal bore)

4.5
BUTELINE POLYBUTENE-1 GREEN PIPE WORK

Branch off take:

PB 18 (13mm nominal internal bore)

Branch main:

PB 22 (18mm nominal internal bore)

4.6
BUTELINE HOT WATER RING MAIN SYSTEM PIPE WORK

Pipework:

PB 22 (18mm nominal internal bore)

Insulation:

~ for ring main

Pump:

~

4.7
BUTELINE 12MM POLYBUTENE-1 PIPE WORK FOR LONG RUN HOT LINES

Branch off take:

PB 12 (9.5mm nominal internal bore)

Hot water systems
4.8
ELECTRIC HOT WATER CYLINDER, MAINS PRESSURE

Brand:

~

Model size:

~

4.9
ELECTRIC HOT WATER CYLINDER, LOW PRESSURE

Brand:

~

Model size:

~

4.10
ELECTRIC HOT WATER CYLINDER, UNDER-SINK, LOW PRESSURE

Brand:

~

Model size:

~

4.11
ELECTRIC HOT WATER HEATER, INSTANTANEOUS TYPE

Location:

~

Brand:

~

Model:

~

Max temp:

~ ºC

4.12
ELECTRIC BOILING CYLINDER, WALL MOUNTED

Brand:

~

Model size:

~

4.13
GAS HOT WATER HEATER, STORAGE TYPE

Brand:

~

Model number and capacity:

~

4.14
GAS HOT WATER HEATER, CONTINUOUS FLOW TYPE

Brand:

~

Model size:

~

Remote controller:

~

4.15
HEAT PUMP WATER HEATER - INTEGRAL SYSTEM

Location:

~

Brand:

~

Model:

~

4.16
HEAT PUMP WATER HEATER - SPLIT SYSTEM

Brand:

~

Model:

~

Location cylinder:

~

Location heat pump:

~

Valves and accessories
4.17
TEMPERING VALVE

Location:

~

Brand/type:

~

AquaFuse:

Required

4.18
EXPANSION VESSEL

Manufacturer:

~

Type:

~

Capacity:

~ litres

Size:

~

4.19
MAIN ISOLATING VALVE

Location:

~

Brand/type:

~

4.20
IN LINE FILTER

Location:

~

Brand/type:

~

4.21
FLOOR/ZONE ISOLATING VALVES

Location:

~

Brand/type:

~

4.22
APPLIANCE ISOLATING VALVES - CONCEALED

Appliance:

~

Brand/type:

Ball cock or concealed valves to suit application

4.23
APPLIANCE ISOLATING VALVES - EXPOSED

Appliance:

Washing machine

Brand/type:

Refer to tapware selections

Fire stopping
4.24
FIRE STOPPING

Location:

~

Manufacturer/brand:

~ / ~

Type/product:

~ / ~

Fire rating:

~ FRR